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Hangzhou Jizhi Mechatronic Co.,Ltd
Add:No.1-1, Qixian Road, Liangzhu Street, Yuhang District, Hangzhou City, Zhejiang Province, China
Tel:+86-571-89988127
Fax:+86-571-81958907
E-mail:sales-manager@zjjizhi.com

Pump Balancing Correction Machine

Pump Automatic Balancing Correction Machine Custom Models

Pump Automatic Balancing Correction Machine Custom Models

Pump Automatic balancing correction machine Custom models Machine working flow: As shown in image 1, Machine consist by idle station (station0)、initial test station (station1)、left work bench (station 2)、right work bench (station3) and retest station (station 4) such five station in total.......

Pump Automatic balancing correction machine Custom models

Items

Details

Type

Five-station Alternator auto-balancing machine

 

Main
components
configuration

Cylinder:SMC
Servo motor:Mitsubishi
Sensor:KEYENCE,OMRON,Baumer
HMI:KEYENCE
Control PLC:KEYENCE KV-3000
Stepping motor:Oriental Motor

Armature Diameter

Stack height: 30-100mm
Armature diameter:Φ80~115

Balancing speed

1500-2200rpm

Milling method

Drilling

Power

AC380V

Air supply

0.4~0.6Mpa

Initial unbalance

 

Cycle time

25-30s

Residual unbalance
eccentricity

Better than the national standard for Grade 6.3

Volume
(length x width x height)

 

2200 x 1700 x 1800 mm


Machine working flow:

As shown in image 1, Machine consist by idle station (station0)、initial test station (station1)、left work bench (station 2)、right work bench (station3) and retest station (station 4) such five station in total. Besides, it is also include five machine hands、transportation line、drilling main shaft and dividing devices.

 

The procedure of single circle runs as following:

Transportation line take generator armature to idle station (station 0);

 

Machine hands transport it from idle to initial test station (station 1) to measuring original unbalance mass, positioning the right place and depth before process.

Machine hands move armature to next station (station 2) in order to process imbalance amount of ring end.

 

Machine hands move generator armature to next station (station 3) in order to process imbalance amount of shaft end. Before that, machine hand will turn 180 degrees of armature to lead shaft end out towards.

 

Machine hands move product to retest station (station 4), measuring the permissible residual unbalance. Before that, machine hand will turn 180 degrees of armature to lead shaft end inner towards.

 

Machine hands move product back to original station (station 0), while the armature is qualified after test, machine will pick up next one from idle station to start another round processing, good one will come back to transportation line. If the result is not within permissible residual unbalance, system control the machine come back to the first stage and restart a copy. There are five stations in this machine, so it is possible to process five pieces in the mean while.

image002_副本.jpg

Pic 1.Draft of five station generator automatic balance machine


Production Cycle time:

The way of process is radial drilling method, use F6~ 8 driller; the cycle time 25 to 30 seconds per unit in condition of initial unbalance amount within 300gmm.

 

Major Components:

(a) Front view

image003_副本.jpg


(b) Test station

image005_副本.jpg


(c) Process station

image007_副本.jpg


(d) Machine hands

image009_副本.jpg


image011_副本.jpg


Application: water pump motor

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    Hangzhou Jizhi Mechatronic Co.,Ltd
    Add:No.1-1, Qixian Road, Liangzhu Street, Yuhang District, Hangzhou City, Zhejiang Province, China
    Tel:+86-571-89988127
    Fax:+86-571-81958907
    E-mail:sales-manager@zjjizhi.com
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